Pipes

Al-Infiraj group (Sunshine Co.) supplies the oil and industrial projects with pipes from global origins. These pipes are manufactured according to the internationally approved standards. The Group has a great scientific experience in evaluating such pipes as for the metal used in their production, method of production (Seam and Seamless), dimensional measurements and the mechanical and physical properties required by the field applications of such pipes concerning the strain, toughness, corrosion resistance, weldability… etc.

The Group's activity is currently focused on the supply of pipes for the oil industry in accordance with the API and the ASTM standards. The methods internationally used in manufacturing small and large pipes can be outlined as follows:

  1. Seamless tube and pipe:
    • Pierce and pilger rolling process.
    • Plug rolling process.
    • Continuous mandrel rolling process.
    • Push bench process.
    • Pierce and draw process.
    • Tube extrusion process.
    • Cross rolling processes.
      • Assel rolling process.
      • Diescher rolling process.
  2. Welded tube and pipe:
    • Pressure welding processes.
      • Fretz-Moon process.
      • Electrical resistance welding.
        • DC processes.
        • Low frequency processes.
        • Higher frequency processes.
    • Fusion welding processes.
    • Submerged-arc welding process.
    • Gas-shielded arc welding processes.
    • Longitudinally welded pipe (U-ing / O-ing process).
    • Spiral pipe.
      • Spiral pipe in integrated forming and SAW welding lines.
      • Spiral pipe with separate forming and SAW welding lines.

Below are tables of the metallurgical and mechanical standards of the pipes used in the oil industry.

API - MATERIAL REQUIREMENTS
Standard SpecificationGradesChemical Composition (Max%)Mechanical Properties
API 5L   Yield Strength Tensile Strength (psi)* Elongation
C Mn P S Min Max Min Max



Where: e = Minimum elongation in 2in. (50.80 mn) in percent to nearest 1/2
A = Cross-Sectional area of the tensile test specimen in sq.in. (mm) based on specified outside diameter or nominal specimen width and specified wall thickness rounded to the nearest 0.01 sq.in. (6.5 mm) or 0.75 sq.in. (484 mm square), whichever is smaller
U = Specified minimum ultimate tensile strength, psi, (Mpa)
B0.221.200.0250.01535.00065.00060.000110.000
X420.221.300.0250.01542.00072.00060.000110.000
X460.221.400.0250.01546.00076.00063.000110.000
X520.221.400.0250.01552.00077.00066.000110.000
X560.221.400.0250.01556.00079.00071.000110.000
X60 0.221.400.0250.01560.00082.00075.000110.000
X650.221.450.0250.01565.00087.00077.000110.000
X700.221.650.0250.01570.00090.00082.000110.000
X800.221.850.0250.01580.000100.00090.000120.000
 * Pounds per Square Inch. = (PSI)
Pipes Pipes Pipes
Pipes Pipes Pipes
API - TEST REQUIREMENT
Standard SpecificationGradeFlattening TestWeld Ductility TestTensile TestHydrostatic TestMetallographic ExaminationImpact Test
API 5LB - X80 Applied for ND > 2in.
1- Ductility of the weld: All Pipe H = 2/3D
2- Parent Metal: H = 1/3D
3- Ductility of base metal: Pipe (D/t) > 10; H = 2t

The test shall be made alternatively with the weld at 0 and 90.
H = Distance between exterior surface
D = Outside Diameter
t = Wall Thickness in (mm)
The pipe shall be Flattened until the
distance is less than the value S. No crack or break in weld or base metal exceeding 3.18mm.
1- Grade less than - X52
S = 3.07t / (0.07 + 3t / D)
2- Grade X52 or higher
S = 3.05t / (0.05 + 3t / D)
Shall company with the mechanical properties
of each grade.
1- Longitudinal
2- Transverse
3- Weld Section
P = 2St / D
P = Test Pressure psi (kg/cm square)
S = Fiber Stress psi (kg/cm square)
t = Wall Thickness in (mm)
D = Outside Diameter in (mm)
Metallographic Examination is performed to demonstrate the effectiveness of heat treatment of the entire HAZ (Heart Affected Zone.)Impact Test value in accordance to customer requirements.The test consists of three specimens.